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Jacksonville
Shipyards ElectroLube Division,
On-Engine Bypass Oil Refining Equipment Manufacturer
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Another
division acquired by Fruehauf's Jacksonville Shipyards
was ElectroLube Devices, Inc. The company had developed
an on-engine bypass oil filtration system that purified
lube oil beyond manufacturers’ specifications.
A
shipyards is a dirty, gritty workplace, a terrible environment
to run any engine. The huge Caterpillar diesel generators
ran 24/7, their oil had to be changed every 500 hours,
and every 5000 hours they were supposed to be overhauled
completely.
This
environment was perfect for testing and perfecting a product
such as the Electro-Lube Refiner. With regular inspection
and testing, using the ElectroLube Refiner, the company
was able to run their equipment for 35,000 hours and more
without needing overhauls, and without needing to change
the oil. The Refiner worked on engines as small as automobiles
and as large as ocean tankers. |

Emerson
did extensive photography of the various-sized units in
actual use, as well as cut open and spread out to show
their inner workings (for an example, see the Design News
article).
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The
challenge was to penetrate existing markets of engineers
and contractors, and convincing them of their need for
this new product. More than that, it involved educating
the market that engine oil never really wears out, it
just gets dirty, and if you can keep it clean, you never
need to change oil again.
The
existing company promotional collateral was terrible:
tacky, expensive to produce, and full of features and
few of the benefits. There was no clearly-defined brand
or even a logo that conveyed the image of the product
very well. So Emerson's first task was to redesign the
company brochures, create a newer, cleaner logo, and develop
the unique wording and phraseology that would eventually
belong to the brand, ElectroLube. |
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| Designing
new logo and design work also allowed the company to cut
their printing costs by half, because the new designs only
required two-color spot printing. Emerson changed the exterior
color of the equipment units from multi-colored to a uniform
warm grey, allowing most of the images used to be printed
as two-color only. |
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The
new logo he designed showed a stylized version of the
actual process, and immediately conveyed the concept of
dirty fluid being cleaned.
Continuing
the development of this international brand, Emerson realized
he needed to create a multimedia presentation that would
demonstrate exactly how the Refiner cleaned the oil. This
required animation, which had to be done by creating individual
colored gels. The hard work was worth the efforts: the
resulting presentation was used successfully by distributors
worldwide for almost seven years before newer technology
allowed the company to change it.
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This
outdated, eight page brochure was expensive to produce and
was ineffective in conveying the technical advance that
the ElectroLube Refiner represented for the prospects. |

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He
also designed an inexpensive 10 x 12 tradeshow booth that
could easily be set up at professional engineering and
contractor meetings and events. He represented the company
at various industrial shows as well.
Actively
pursuing international PR opportunities, he successfully
got articles published in prominent industry publications
such as Design
News magazine, resulting in hundreds of high
quality engineering leads. |
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Read
the Design News article (700K pdf) |
Part
of the process of designing multimedia presentations prior
to computerized animation was the creation of layered
gels. Emerson worked with the Shipyard's s drafting team
to create these animations, such as the one behind him
in this photo from 1977. |
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All of these intense marketing efforts created a buzz
in the industry, and the resulting demand required the
company to expanded sales team from one person to twelve,
in a period of four months. To handle the new customers
and their orders, ElectroLube moved out of the shipyards
property and opened their own production facility almost
two years ahead of schedule.
As
it was explained to him at the time he was hired, "A
shipyards doesn't know marketing, a shipyards knows ships.
This stuff needs marketing!" Interestingly, when
the shipyard's assets were sold off in 1992, only ElectroLube
and Key Houston remained as viable companies.
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